Proterra, Inc.

Proterra, Inc.
Private
Industry Automotive
Founded 2004 (2004) in Golden, Colorado
Headquarters 1815 Rollins Road
Burlingame, California
Area served
North America
Key people
Ryan Popple (CEO)
Number of employees
51-200[1]
Website www.proterra.com

Proterra, Inc. is an American automotive and energy storage company based in Burlingame, California. The company designs and manufactures electric transit buses and electric charging systems. Proterra's Catalyst series includes transit buses ranging from 35 feet (11 m) to 40 feet (12 m) in length and various battery configurations. Buses are charged through an overhead charging station that is placed at maintenance facilities as well as route terminals.

History

Proterra, Inc. was founded in Golden, CO by Dale Hill in 2004. Hill had previously founded Trans Tech, a Denver, CO-based bus manufacturing company that built CNG hybrid buses throughout the 1990s, as well as Alumatech, a manufacturing company that made aluminum dump trailers.

Following the Federal Transit Administration (FTA)'s push for alternative fuels and forms of mobility through such programs as the Clean Fuels Grant Program Bus and Bus Facilities,[2] and the TIGER and TIGGER programs, Hill wanted go beyond the success of his CNG buses that launched the world’s first fleet of alternative fuel buses at the 16th Street Mall in Denver, Colorado. He wanted to create a company that would take the lead in creating zero-emission, U.S.-based transit buses.

This was particularly important since many of the programs, including the Clean Fuels Grant Program[3] and the TIGGER[4] program, either exclude CNG buses and facilities, explicitly require capital investments that assist in reducing the energy consumption of a transit agency, and/or reduce greenhouse gas emissions of a transit agency.

In February 2010, Proterra announced that it would move its manufacturing plant from Golden, Colorado to Greenville, South Carolina due to its close proximity to Clemson University International Center for Automotive Research (CU-ICAR).[5] In October 2011, the company announced it would consolidate all operations in Greenville, moving management and research teams from Colorado.[6]

Ryan Popple, formerly of Tesla Motors, was appointed CEO in 2014.[7]

In 2015, Proterra was awarded a $3 million grant from the California Energy Commission to fund the design, development and construction of the company’s battery-electric transit bus manufacturing line in the City of Industry, California.

Proterra moved its headquarters from Greenville, South Carolina to Burlingame, California in October 2015.[8]

As of January 2017, the company has sold more than 375 buses to municipal, corporate and university transit agencies in 20 states.

In September 2018, Daimler invested $155 million in Electric Bus Maker Proterra.[9][10]

Products

EcoRide BE35

BE35 bus

Proterra's EcoRide BE35 is a 35 ft (11 m) composite body, fast-charge, battery electric bus that seats 38 (including the driver) and has a passenger capacity of 60. Foothill Transit was the first user of the buses, which rolled out in September 2010[11][12] and the first series-produced bus was completed in December 2010.[13] It is the first 30 ft (9 m) or larger, heavy-duty all-electric bus ever to complete federally required durability, reliability and safety testing at the Bus Research and Testing Center at Altoona, Pennsylvania. The 12yr/500,000 mi (800,000 km) STURAA test was completed on March 5, 2012.[14]

Results from the STURAA test showed an average, combined fuel economy of 1.81 kWh/mi (1.12 kW⋅h/km) or 20.84 miles per US gallon (8.86 km/l) diesel equivalent.[15] Compared to the buses it replaces—conventional diesel buses average 3.86 miles per US gallon (1.64 km/l); CNG buses return 3.27 miles per US gallon (1.39 km/l) diesel equivalent; and diesel-hybrid buses average about 4.6 miles per US gallon (2.0 km/l)[16]—the results are up to 600% better.

Foothill Transit has been working with the California Air Resources Board and the United States Department of Energy National Renewable Energy Laboratory (NREL) to study the real-world performance of its Proterra buses.[17][18][19] Observed economy for twelve BE35 buses in the Foothill Transit fleet was 17.24 miles per US gallon (0.1364 l/km) diesel equivalent, compared to an observed 4.15 miles per US gallon (0.567 l/km) diesel equivalent for a fleet of eight NABI 42-foot CNG-fueled buses. However, the BE35 fleet operates on circulator routes at slower speeds compared to the NABI CNG fleet, which were dispatched as needed to any Foothill Transit route. The BE35 fleet achieved an availability of 80.6%, less than the desired 85% availability due to constraints on parts availability and low-voltage battery (i.e., not the propulsion batteries) reliability; the NABI CNG fleet achieved an availability of 96.8%. Total maintenance costs for the BE35 fleet ($0.41/mi) is also higher than the maintenance cost for the NABI CNG fleet ($0.27/mi).[19]

Battery technology and recharging

Docked in the overhead charger terminal (Feb 2016)
Curbside charging station (Nov 2015)
Charging infrastructure for Proterra Catalyst under evaluation with King County Metro Transit at Eastgate Park & Ride

The vehicle's 220-kW electric motor is powered by a Lithium–titanate battery supplied by Altairnano that can be recharged in 5–10 minutes while stopped at a bus stop via overhead terminals connected to a charging station, without driver involvement.[20] Charging, which would normally take place during a brief layover, typically provides sufficient charge for a further 26 miles (42 km) of operation.[21][22] As of June 2016, Proterra will grant royalty-free access to the patents covering their overhead charging system.[23]

Catalyst

Proterra introduced the Catalyst, a new, fast-charge, 100% electric bus in 2014 to replace the EcoRide BE35. The all-new bus built on the EcoRide’s design and engineering and delivered a longer, lighter and more fuel-efficient bus.

The second-generation bus measures 40 ft (12 m) and weighs approximately 27,000 lb (12,000 kg), which is less than any other 40 ft (12 m) transit bus on the market today.[24] The bus is built from lightweight, durable carbon composite. The overall lower weight helps reduce wear and tear on streets. It has no tailpipe and runs virtually silent.

Proterra Catalyst

With the on-route fast charging system, the Catalyst can be operated continuously, 24/7, without the need to head to the depot for lengthy charge times. Catalyst buses equipped with the FC battery pack can charge at a rate of up to 500 kW.[25] The company added a 35 ft (11 m) model of the Catalyst to its product line October 2015.

It is one of the world’s most efficient transit buses; it thus leaves a very small carbon footprint. Like other all-electric vehicles, there are zero tailpipe emissions. Collectively, Proterra buses have been estimated to have reduced greenhouse gas emissions by more than 5,000,000 lb (2,300,000 kg) CO2 equivalent when compared to conventional diesel and CNG buses—assuming average US mix for energy generation.[26] Although the initial purchase cost of the vehicle is higher than conventional and hybrid buses, Proterra assert the total cost of ownership over a twelve-year lifecycle is lower thanks to reduced maintenance and energy/fuel costs.[25]

Catalyst is a modular system, offered with two different lengths, two different drivetrains, and seven different batteries, depending on the required passenger capacity, speed (hill performance),[32] and range, respectively.[27] The buses were initially offered with lithium-titanate batteries, which Proterra redesignated the TerraVolt FC. The TerraVolt XR lithium nickel manganese cobalt oxide batteries[25] were introduced in 2015 with improved range but slower charging,[29] and the TerraVolt E2 batteries were introduced in 2016 with the longest range and slowest charging.[30] Buses equipped with the FC (Fast Charge) family of batteries are intended for circulator routes; XR (eXtended Range) battery buses are intended for intermediate-mileage routes; and E2 (Efficient Energy) battery buses are intended for high-mileage routes.[30] Batteries are carried under the Catalyst chassis, and use an interchangeable mounting system, so each Catalyst can hold between four to ten battery packs. The batteries can be swapped out, upgraded, or reconfigured as needs change.[25]

NREL also studied two Catalyst 40FC buses in the Foothill Transit fleet operating in 2017. The two Catalyst 40FC were slightly less efficient at 16.99 miles per US gallon (0.1384 l/km) diesel equivalent compared to the BE35s and suffered from the same low-voltage battery issues, resulting in an availability of 81.3% and a maintenance cost of $0.32/mi.[19]

Others

In July 2018, Foothill Transit announced they had ordered two Alexander Dennis Enviro500EV double-decker buses with powertrains built by Proterra.[33] The Enviro500EV will use Proterra Catalyst E2 battery packs, on-board charging hardware, and thermal management.[34]

Development and manufacturing

Proterra Catalyst

Proterra is a national company with its headquarters in Silicon Valley and manufacturing in San Gabriel Valley within metro Los Angeles and in South Carolina’s Upstate Region—utilizing strengths and competitive advantages of all locations. The Proterra headquarters is centrally-located in California, home to America’s largest concentration of electric vehicle and transportation technology development in North America and the number one market for transit in the U.S. The company also operates a West Coast manufacturing facility in the City of Industry, California. Proterra’s East Coast manufacturing and engineering operations are located in Greenville, South Carolina and sits directly outside CU-ICAR. CU-ICAR’s 250-acre campus—its research is focused entirely on industry needs and economic development—gives Proterra access to research and development resources that help further development of its EV buses and charging stations.

Current and future operations

A Proterra Catalyst operated by King County Metro.

As of 2017, Proterra stated it had sold more than 400 vehicles to more than 45 customers in 20 states.[35] Current operations and future purchases include:

Year[lower-alpha 1] City/Location State Agency Vehicles[lower-alpha 2] Refs
2010 PomonaCA Foothill Transit 31 [36][37]
2012 TallahasseeFL StarMetro[lower-alpha 3] 5 [37][40][41][42]
2013 San AntonioTX VIA Metropolitan Transit 3 [43]
2013 StocktonCA San Joaquin Regional Transit District 11 [44][45]
2013 WorcesterMA Worcester Regional Transit Authority 7 [37][46][47]
2014 ChicagoIL Chicago Transit Authority 22 [48]
2014 Reno[lower-alpha 4]NV Regional Transportation Commission of Washoe County 8 [50]
2015 King CountyWA King County Metro Transit[lower-alpha 5] 23[lower-alpha 6] [53][54]
2015 LouisvilleKY Transit Authority of River City 16 [55]
2015 NashvilleTN Nashville Metropolitan Transit Authority 9 [56][57][58]
2015 SenecaSC Clemson Area Transit[lower-alpha 7] 7 [59]
2016 ChicagoIL JLL[lower-alpha 8] 10 [60]
2016 MissoulaMT ASUM Transportation 2 [61]
2016 Pioneer ValleyMA Pioneer Valley Transit Authority 3 [62][63]
2016 PortervilleCA Porterville Transit 2 [64]
2017 AtlantaGA Metropolitan Atlanta Rapid Transit Authority[lower-alpha 9] 1 [65]
2017 EverettWA Everett Transit[lower-alpha 10] 4 [67][68]
2017 FresnoCA California State University, Fresno 3 [69]
2017 FresnoCA Fresno County Rural Transit 4 [69]
2017 LexingtonKY Lexington Transit Authority[lower-alpha 10] 6 [67]
2017 ModestoCA Modesto Area Express 4 [70]
2017 Park CityUT Park City Public Works[lower-alpha 10] 6 [67][71][72]
2018 Pierce CountyWA Pierce Transit[lower-alpha 10] 6 [67][68]
2017 Port ArthurTX Port Arthur Transit[lower-alpha 10] 6 [67][73]
2017 ShreveportLA Shreveport Area Transit System[lower-alpha 10] 5 [67][74]
2017 VisaliaCA City Of Visalia Transit Division 4 [69]
2017 WilmingtonDE Delaware Transit Corporation[lower-alpha 10] 6 [67][75]
2018 AnchorageAK PeopleMover[lower-alpha 11] 1 [76]
2018 BaltimoreMD Baltimore Gas and Electric 2 [77][78]
2018 BremertonWA Kitsap Transit 1 [79]
2018 DallasTX Dallas Area Rapid Transit[lower-alpha 12] 7 [80][81][82]
2018 DuluthMN Duluth Transit Authority 7 [83][84]
2018 GreensboroNC Greensboro Transit Authority[lower-alpha 13] 4 [85]
2018 MolineIL Quad Cities MetroLINK 2 [86]
2018 New York CityNY Metropolitan Transportation Authority[lower-alpha 14] 5 [87]
2018 San JoséCA Mineta San José International Airport 10 [88]
2018 Santa Clara CountyCA Santa Clara Valley Transportation Authority[lower-alpha 10] 5 [67][89]
2018 Washington, DC DC Circulator 14 [90]
2018 YosemiteCA United States National Park Service 2 [91]
2019 San Mateo CountyCA San Mateo County Transit District 10 [92]
2019 Los AngelesCA Los Angeles Department of Transportation[lower-alpha 3] 25 [93]
2019 TorontoON Toronto Transit Commission[lower-alpha 15] 10 [94]
2020 EdmontonAB Edmonton Transit Service 25 [95]
  TOTAL 344
Notes
  1. Year of initial deployment
  2. Deliveries, leased, and firm orders
  3. 1 2 Selected under the 2017 FTA Low or No Emission Program — 5339(c) enacted by the FAST Act.[38] 55% of the funds granted in 2017 went to 29 agencies that intend to purchase or lease Proterra electric buses.[39]
  4. Proterra has also partnered with University of Nevada, Reno to deploy a single autonomous bus in Reno based on the Catalyst.[49]
  5. Demonstrations began in 2015,[51] with regular service in 2016.[52]
  6. Of the 23, 3 are in service and 20 are on firm order from an option held for 73 additional buses.[52]
  7. World's first all-electric municipal bus fleet.
  8. Leased by JLL.
  9. On loan as a pilot program.
  10. 1 2 3 4 5 6 7 8 Selected under the 2016 FTA Low or No Emission Program — 5339(c) enacted by the FAST Act.[66]
  11. Under a four month sponsored trial. Sponsored by the local waste management company Anchorage Solid Waste Services.
  12. First customer for the 35-foot Catalyst.
  13. GTA holds a five-year contract with Proterra and expects to purchase more than 4 buses.[85]
  14. 3-year pilot program testing 10 all-electric buses: 5 from Proterra and 5 from New Flyer.
  15. TTC is purchasing 30 electric buses (10 each from the leading manufacturers) as part of an evaluation program.

Investors

Since inception, Proterra has been funded through FTA grants as well as venture capital funding. Since 2011 Proterra has raised more than $130 million in private equity funding. Investors include:

  • Kleiner Perkins Caufield & Byers, a venture capital private equity firm based in Silicon Valley.[7]
  • General Motors Ventures LLC.[7]
  • Mitsui & Co. Global Investment Inc.,a subsidiary of Mitsui & Co., Ltd.
  • Vision Ridge Partners LLC, a Boston-based organization that advises and invests in transformative growth companies with a focus on sustainability.[96]
  • 88 Green Ventures LLC, an investment firm that manages asset capabilities to assist emerging green companies.[96]
  • TAO Capital Partners, invests in technology, alternative energy, healthcare, consumer, and real estate businesses that have a sustainable positive impact.[7]
  • BMW i Ventures [97]

See also

References

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  • Official website
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