Tyvek

In 2017, the DuPont company merged with another chemical company, The Dow Chemical Company to form DowDuPont. DowDupont currently manufactures Tyvek at the Spruance plant in Richmond, Virginia, and in Sandweiler-Contern, Luxembourg. In 2018, DowDuPont announced plans to expand the Tyvek production capacity of the Sandweiler-Contern factory.[6]

DuPont recommends starch, dextrin, casein, and animal-based adhesives over most synthetic-based adhesives, emphasizing the effectiveness of water-based and quick-drying glues as the best for bonding Tyvek both to itself and to a variety of substrates. DuPont also claims that the following adhesives are highly effective:

• Ethylene/vinyl acetate
• Acrylic pressure-sensitive tape
• Solvent-based single-component polyurethane
• Hot glue

Heat sealing can be used to melt Tyvek and cause it to bond to itself, but this form of bonding tends to create puckers in the otherwise flat material. Dielectric bonding can be effective in some circumstances, as is ultrasonic welding.[7]

Though Tyvek superficially resembles paper (for example, it can be written and printed on), it is plastic, and it cannot be recycled with paper. Some Tyvek products are marked with the #2 resin-code for HDPE, and can be collected with plastic bottles as part of some municipal curbside recycling programs. DuPont runs a program in the United States where disposable clothing, coveralls, lab coats, medical packaging and other non-hazardous Tyvek disposable garments can be recycled, as well as providing a mail-in recycling program for envelopes.[8]

Recently, plastic bag recycling has become more prevalent. According to the American Chemistry Council, these plastic film drop-off locations accept Tyvek.[9]

According to DuPont's Web site, the fibers are 0.5–10 μm (compared to 75 μm for a human hair). The nondirectional fibers (plexifilaments) are first spun and then bonded by heat and pressure, without binders.[10]

Tyvek is also:

• Light weight
• Class 1 flammability rating
• Chemical resistant
• Dimensional stabilized
• Opaque
• Neutral pH
• Tear resistant

Tyvek envelopes

• Large sheets of Tyvek are frequently used as "housewrap," to provide an air barrier between the outer cladding of a structure and the frame, insulation, etc., allowing water vapor to pass yet restricting air infiltration.[11]
• Tyvek is used in archery to construct waterproof target faces, replacing paper.[12]
• Tyvek was used to cover and protect the Reaction Control System (RCS) thruster ports from water and debris while the shuttle stack was exposed on the launchpad during the latter years of the Space Shuttle program.[13] The Tyvek covers were dislodged shortly after ignition and before the shuttle cleared the tower, posing no strike risk as the shuttle was travelling below 100 MPH.[14]
• Tom Sachs used Tyvek for the outer shell of the spacesuits used in his Space Program series of artworks.[15]

• Tyvek is used by the United States Postal Service for some of its Priority Mail and Express Mail envelopes
• FedEx also uses it for some of its document envelopes.
• New Zealand used it for its driver's licenses from 1986 to 1999.[16]
• Costa Rica (solely their 1000 colones bank note),[17] the Isle of Man,[18] and Haiti[19] have made banknotes from it. These banknotes are no longer in circulation and have become collectors' items.

• Race bibs, or race numbers are often produced on Tyvek paper, so they are less likely to rip during competition.
• Tyvek is often used in garment and other textile labeling due to high durability and washability.[20]
• Tyvek wristbands are used at festivals, conventions, and events where admission and security are concerns,[21] as well as hospitals, resorts, nightclubs, schools, and reunions.
• More recently fashion retailer and manufacturer American Apparel has included white Tyvek shorts as part of its range.[22]
• In 1976, fashion house Fiorucci made an entire collection out of Tyvek.[23]
• Rock band Devo is known for wearing large, two-piece Tyvek suits with black elastic belts and 3-D glasses. In 1979, Devo appeared with Tyvek leisure suits and shirts made specifically for the band, with the band's own designs and images.
• The ultralight backpacking community has begun to use Tyvek for the construction of extremely light yet durable backpacks.[24] In 2012, The Open Company released a foldable city map made of one of the stiffer variants of Tyvek.[25]
• Increasingly, reused Tyvek material is being used by home crafters. Protective sleeves for Compact Discs and DVDs, tote bags,[26] and origami wallets [27][28] also use Tyvek-containing materials.
• Tyvek is also used as a durable fabric in shoes.[29][30]

Tyvek coveralls

• Tyvek is extensively used for laboratory and medical packaging as the material withstands conditions such as Gamma irradiation or Ethylene Oxide gas which are used to sterilize equipment and surgical devices.[31][32]
• NSW Police, Australia uses Tyvek overalls to preserve the integrity of forensic evidence at a crime scene, while also protecting "the wearer from the risk of exposure to biological substances, dirt and liquid splashes."[33]

• Tyvek coveralls are one-piece garments, usually white, commonly worn by mechanics, oil industry workers, painters, insulation installers, and laboratory and cleanroom workers where disposable, one-time use coverall is needed. They are also used for some light HAZMAT applications, such as asbestos and radiation work, but do not provide the protection of a full hazmat suit. Tychem is a sub-brand of Tyvek rated for a higher level of liquid protection, especially from chemicals. DuPont makes Tyvek clothing in different styles from laboratory coats and aprons to complete head-to-toe coveralls with hoods and booties. The latter was notably used by the Japan Ground Self-Defense Force as emergency limited CBRN gear during the Fukushima nuclear incident.[34]
• Tyvek coveralls, coats or bodysuits are often used during pandemics for example in the 2013–2016 Western African Ebola virus epidemic or in the 2020 COVID-19 pandemic for example to protect health care workers from infection with the virus.[35][36] The Tyvek suits which were most frequently used during the 2020 COVID-19 pandemic, are sold between 5-15 USD per piece.[37] Due to a lack of sufficient stock of adequate PPE during the coronavirus crisis, Tyvek PPE became scarce in many places.[38][39] Tyvek bodysuits generally meant for one-time use. However, Tychem suits contaminated with the virus SARS-CoV-2 can be disinfected and reused a limited number of times.[40]