Keg

Traditionally, a wooden keg is made by a cooper and used to transport items such as nails, gunpowder,[1] and a variety of liquids.

50 liter DIN keg, cutaway.

A keg is a small barrel.

In recent times, a keg is often constructed of stainless steel. It is commonly used to store, transport, and serve beer. Other alcoholic or non-alcoholic drinks, carbonated or non-carbonated, may be housed in a keg as well. Carbonated drinks are generally kept under pressure in order to maintain carbon dioxide in solution, preventing the beverage from becoming flat.

Beer keg

Beer kegs are made of stainless steel, or less commonly, of aluminium. A keg has a single opening on one end, called a "bung." A tube called a "spear" extends from the opening to the other end. There is a self-closing valve that is opened by the coupling fitting which is attached when the keg is tapped. There is also an opening at the top of the spear that allows gas (usually carbon dioxide) to drive the beer out of the keg. The coupling fitting has one or two valves that control the flow of beer out of and gas into the keg. The keg must be in the upright position, that is, with the opening on top, for the beer to be dispensed. Kegs can be contrasted to casks, which have two or more openings and no spear.[2] Most major breweries now use internally speared kegs.

Size

Historically a beer barrel was a standard size of 36 US gallons (140 l; 30 imp gal), as opposed to a wine barrel of 32 US gallons (120 l; 27 imp gal), or an oil barrel of 42 US gallons (160 l; 35 imp gal). Over the years barrel sizes have evolved, and breweries throughout the world use different sized containers. Even when the content capacity of two kegs are equal, e.g. metricized to 50 liters, the keg shape and tap system may differ greatly.

U.S. keg sizes

Most U.S. brewers sell beer in 12 barrels of 15.5 gallons, 14 barrels of 7.75 gallons, and 16 barrels of 5.17 gallons.

Since keg sizes are not standardized, the keg cannot be used as a standard unit of measure for liquid volumes. Despite this, a number of people still refer to kegs as if they were an unit of measure. This size standard varies from country to country and brewery to brewery with many countries using the metric system rather than U.S. gallons.

A typical keg (half-barrel) with a single opening in the center of the top end

A keg, or half-barrel is a 15.5 U.S. gallon vessel. A quarter-barrel has a volume of 7.75 U.S. gallons. Generally a keg is a vessel smaller than a barrel; thus, it is 30 gallons or smaller.[3]

In the U.S. the terms half-barrel and quarter-barrel are derived from the U.S. beer barrel, legally defined as being equal to 31 U.S. gallons[4] (this is not the same volume as some other units also known as barrels). A 15.5 U.S. gallon keg is also equal to:

However, beer kegs can come in many sizes:

Size (US gal)Size (liters)No. of 12 fl oz drinksNo. of 16 fl oz drinksNo. of 20 fl oz drinksWeight of full keg (lb)Also known as
1.3251410.68.5Mini Keg / Bubba (single-use/recyclable)
3.87514.6741.33124.8Eighth Barrel
518.953403255–60Soda syrup / Corny Keg / Home Brew
5.1619.856423358–60Sixth Barrel / Torpedo Keg / Sixtel / Log
6.6257050.2542"Half Barrel" (Europe)
7.7529.382624990Quarter Barrel / Pony Keg
13.25014010584Import Keg (standard European "Barrel")
15.558.66165.312499.2140–170Half Barrel / Full Keg

DIN-keg and Euro-keg

In Europe, the most common keg size is 50 liters. This includes the UK, which uses a non-metric standard keg of 11 imperial gallons, which is, by coincidence, equal to 50.007 litres. The German DIN 6647-1 and DIN 6647-2 have also defined kegs in the sizes of 30 and 20 liters.

Content DIN 6647-1/-2 DIN-Keg diameter Euro-Keg Euro-Keg diameter
20 litres (4.4 imp gal) 310 mm (high) 363 mm (ø steel keg) 216 mm (high) 395 mm (ø steel keg)
25 litres (5.5 imp gal) - - 327 mm (high) 395 mm (ø steel keg)
30 litres (6.6 imp gal) 400 mm (high) 381 mm (ø steel keg) 365 mm (high) 408 mm (ø steel keg)
50 litres (11 imp gal) 600 mm (high) 381 mm (ø steel keg) 532 mm (high) 408 mm (ø steel keg)

In some areas it is common to refer to the size not in liters but in beers. In areas such as Germany, where the standard beer size is 0.5 liters, that means a 50-liter keg contains 100 beers.

Specifications for a U.S. 1/2 barrel keg

Accepted specifications for a standard keg are:[5]

Height of keg23.3 inches
Diameter of keg16.1–17.15627 inches
Contents1984.0 U.S. fluid ounces
15.5 U.S. gallons
12.91 imp. gallons
58.7 liters
Full keg weight161.5 pounds (72.8 kg)
Empty keg weight29.7 pounds (13.5 kg)
Beer weight131.8 pounds (59.3 kg)
24 × 12 fl oz case equivalent6.9 cases
12 fl oz servings165.3
16 fl oz (1 U.S. pint) servings124

Tapping a keg

There are two different types of tapping equipment that are available for kegs: party pumps and gas taps. Party pumps utilize outside air, thus introducing oxygen and bacteria into the keg. This causes the beer to oxidize, affecting the taste. Kegs operating a party pump should be used within 18–24 hours so that the beer does not become unpalatable. Gas pumps may use CO2, although it is recommended to use a mixed gas (usually nitrogen-CO2) so the beer does not get overcarbonated when being tapped for a long time (Guinness requires 25% CO2 and 75% nitrogen). Gas pumps can preserve a keg up to 120 days with proper refrigeration.

As with any pressurized container, a keg can cause injury, even at normal operating pressure, whether with compressed air or carbon dioxide:

"The tapping system and pressure regulator both should be equipped with a pressure relief (blow off) device. If you are not familiar with tapping equipment, consult your retailer..." (printed on an Anheuser-Busch's keg cap)

In the US and Australia, kegs or beer coils are usually kept in a bucket of ice and/or water to keep the beer cool. European consumers, when not using a party pump, mainly use inline beer chillers to pour a beer in an ideal temperature for serving. Those chillers usually also have their own air compressor for keg pressurization.

Other types of kegs

Cornelius keg

A Cornelius keg (also known as a Corney or soda keg) was originally used by the soft drink industry, now commonly used to store and dispense beer, especially homebrewed.

Cornelius kegs were originally made by Cornelius, Inc. Since the arrival of newer technology such as bag-in-box packages soft drink bottlers have mostly abandoned their Cornelius kegs, often making them available to hobbyists.

Mini keg

Mini keg of Grolsch beer.

The mini keg is a 5-liter keg produced for retail sales. Some brands come with a spout and pour from the bottom via gravity, while others may use a low cost pressurized tap. Mini kegs are typically not returned to the manufacturer for cleaning and refilling. The disposable kegs, being made of aluminum, may be recycled.

In Canada, Molson brewery dubbed the mini keg "Bubba". This name has now been genericized to generally apply to all 5-liter mini kegs in Canada. This might cause confusion, as a company called Bubba Keg is established in the U.S., and appears to not be associated with Molson. Today, mini kegs are widely available in liquor stores worldwide, with Heineken, Grolsch and Bitburger all adopting the design.

Recently in Austria, beer is available in mini kegs, either by a one-way type keg made of steel or out of a reinforced thermoplastic for about a 4 € deposit.

Beer ball

Another type of mini keg is the "beer ball" or the "party ball", a disposable plastic ball that usually holds around 5.2 US gallons (20 l), roughly the equivalent of 55 twelve-ounce beers, though they can also be found in a smaller 3.8-US-gallon (14 l) size. Like kegs, it is necessary to tap the ball before the beer inside can be served.

One-way kegs

Example of bag-in-ball technology

One-way kegs, also known as disposable kegs or PET kegs, were invented in 1996. They are usually made of plastic. Some types have a cardboard outer packaging, which makes them easier to stack and transport, and also protects the plastic container. Some may use either bag in ball or spear technology. Products like the Hybrid keg have a puncture resistant wall and are easy to disassemble after use. Circular by design, the top and bottom chimes can either be re-used or recycled.

Quarter barrel (pony keg)

A quarter barrel, more commonly known as pony keg, is a beer vessel containing approximately 7.75 U.S. gallons (29.33 liters) of fluid. It is half the size of the standard beer keg and equivalent to a quarter of a barrel. The term pony refers to its smaller size – compare pony glass (quarter-pint) and pony bottle. It will serve roughly 82 twelve-ounce cups. The shape of a pony keg resembles that of a full-sized keg while being much easier to move manually. However, it shares many inconveniences with the bigger kegs, such as: often requiring a deposit when purchased, needing a tap to serve the contents, and posing difficulties in determining the amount of beer remaining (weighing the keg or observing its buoyancy are common techniques). Despite this, a pony keg can be a cheap way to provide beer for a medium-sized party. In some places, such as Cincinnati, the term pony keg can mean a convenience store that sells beer.

Sixth barrel

A sixth barrel keg contains approximately 5.2 gallons, and is becoming the choice for many establishments and breweries that wish to use kegs smaller than a half barrel. The sixth barrel kegs are nominally larger in size and volume compared to the Cornelius keg. They are normally fitted with a standard US Type D Sanke coupler on a single downspout; whereas, Corny kegs are normally fitted with a flip-hatch, and a dual connector pin-lock or ball-lock top. Although the sixth barrel torpedo keg is approximately the same height as the standard half barrel, the smaller foot print of the sixth barrel allows retailers have a greater variety of beer in a small space. This size keg is quickly replacing the quarter barrel size which has the same foot print as a half barrel keg, but is only half as tall. Other than smaller circumference, sixth barrel kegs are very similar to their full-sized counterparts in construction. A stainless Micromatic brand sixth barrel keg weighs approximately 14-15 pounds (6.3–6.8 kg) when empty, and approximately 58-60 pounds (26.3-27.2 kg) when full.

Eighth barrel

An eighth barrel has the same dimensions as a sixth barrel, but the seven bottom-most inches are hollow.

UK and Irish keg supply structure

88-pint beer kegs lined up outside a pub in Portlaoise, Ireland

The beer vessel supply structure in the UK and Ireland is quite different, whilst the couplers for kegs have been largely standardised to sankey, grundy and interbrew, a couple of others exist such as UEC and U-Type, however these are much less common. The kegs themselves are made from stainless steel or aluminium. The standard keg size is 11 imperial gallons (50 litres/88 imperial pints) and the vast majority of keg beers are supplied in this keg size. There are also smaller 30 litre (≈52.7926 imperial pints) kegs usually reserved for more specialist and premium European beers.

A number of manufacturers also produce 18 imperial gallon (81.82 litres/144 imperial pints) and 22 imperial gallon (100 litres/176 imperial pints) kegs, however owing to their size they are not as popular, as manual handling is seen by some to be difficult, and as a result they tend to be used only for large-scale events and bars with high output.

For bars that sell a large volume of beer, there is the 36 imperial gallon (163.64 litres/288 imperial pints) keg. However, due to its very large size, few people can move it without assistance, making it an impractical choice otherwise.

Keg laws

In the U.S. as of 2005, there are 21 states and numerous localities that have keg registration laws. The laws vary widely in terms of whom they target, what their intended purpose is, and how strongly they are enforced.

See also

References

Notes

  1. "Old Sturbridge Village FAQ". Archived from the original on 2012-03-14. Retrieved 2007-10-29.
  2. Briggs, D. E.; Boulton, C. A.; Brookes, P. A.; Stevens, R., Brewing, Science and Practice, CRC Press, ISBN 0-8493-2547-1
  3. keg. Merriam-Webster Online Dictionary. 2004. Retrieved 2007-06-21.
  4. 27 CFR § 25.11.
  5. "Retailers Guide to Draft Beer Dispensing". Retrieved 2007-10-29.

Books

  • Soroka, W, Fundamentals of Packaging Technology, IoPP, 2002, ISBN 1-930268-25-4
  • Yam, K. L., Encyclopedia of Packaging Technology, John Wiley & Sons, 2009, ISBN 978-0-470-08704-6
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