Porsche 944

Porsche 944
Porsche 944
	1986 2.5 L 944 Turbo (951) US
Overview
Manufacturer	Porsche AG
Production	1982–1991
Assembly	Neckarsulm, Germany
Designer	Harm Lagaay (Porsche AG)
Body and chassis
Class	Sports car (S)
Body style	2-door coupé; 2-door convertible;
Layout	Front-engine, rear-wheel-drive
Powertrain
Engine	2.5 L M44/40 I4; 2.5 L turbocharged M44/51 I4; 2.5 L turbocharged M44/52 I4; 2.7 L M44/12 I4; 3.0 L M44/41 I4;
Transmission	3-speed automatic; 5-speed manual;
Dimensions
Wheelbase	2,400 mm (94.5 in)
Length	1986-88: 4,318 mm (170.0 in); Turbo & S2: 4,288 mm (168.8 in); 1989–1991: 4,290 mm (168.9 in);
Width	1,735 mm (68.3 in)
Height	1,275 mm (50.2 in)
Curb weight	pre-1988: 1,180 kg (2,601 lb); 1988 onwards: 1,330 kg (2,932 lb); 1986 Turbo: 1,360 kg (2,998 lb); 1987 onwards (Turbo): 1,416 kg (3,122 lb); Note: some figures are dry weight;
Chronology
Predecessor	Porsche 924
Successor	Porsche 968

The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 to 1991. A front-engine, rear-wheel drive mid-level model based on the 924 platform, the 944 was available in coupé or cabriolet body styles, with either naturally aspirated or turbocharged engines.

Intended to be produced into the 1990s, major revisions planned for a 944 "S3" model eventually morphed into the 968, which became its replacement. Over 163,000 cars were produced in total, making it the most successful sports car in Porsche's history until the introductions of the Boxster and 997 Carrera.

History

The 924 GTP LeMans served as the basis for the 924's successor

The Porsche 924 had originally been a project of VW-Porsche, a joint Porsche/Volkswagen company created to develop and produce the 914 which was sold in Europe badged as both a Porsche and a Volkswagen. In 1972, a replacement for the Volkswagen version of the 914, code named EA-425 began development. The model was to be sold as an Audi as part of the VW-Audi-Porsche marketing arrangement. Porsche was to manufacture its own version of the car.^[1] At one point, VW head Rudolf Leidig declared the EX-425 was going to be a VW exclusively, thus denying Porsche's version of the 914's replacement. Although testing had begun in the Spring of 1974, Volkswagen cancelled the EX-425 program, the reason being significant financial losses due to declining sales and rising development costs for new vehicles as well as the departure of Leidig. The recently released Volkswagen Scirocco was expected to fill the sports coupé market segment.

The cancellation of the EX-425 program led Porsche to market an entry level car to replace the 912E, which was a US-only stop-gap model for 1976, and their version of the 914, which was discontinued in 1975. Porsche purchased the design and the finished development mule with a Bosch L-Jetronic mechanical fuel injection system from Volkswagen. The vehicle, dubbed the 924, received positive reviews, but was criticized by Porsche enthusiasts for its Audi-sourced 2.0 L engine. In 1979, Porsche introduced a Turbocharged version of the 924 to increase performance, but this model carried a high price. Rather than scrapping the model from its line-up, Porsche decided to develop the 944, as they had done with generations of the 911; although model numbers would change, the 924 would provide the basis for its replacement.

The replacement of the 924 debuted at LeMans in 1981, an unusual strategy implemented by Porsche at the time. Dubbed the 924 GTP LeMans, the car was based on the 924 Carrera GT LeMans that competed in the event prior to the GTP's introduction. The most noticeable change in the new race car was the departure from the Audi sourced 2.0 L inline-4 engine in favour of the 2.5 L engine developed by Porsche. The new engine was mounted at an angle of 45 degree to the right and utilised a dual overhead camshaft along with counter rotating balance shafts, an unusual and unique feature for its time that provided better weight distribution and ensured smooth power delivery by eliminating inherent vibrations resulting the engine to last longer. A single KKK turbocharger producing 15.5 psi (1.1 bar) enabled the engine to generate a maximum power output of 420 PS (309 kW; 414 hp) at 6,800 rpm. The engine also utilised Bosch's prototype Motronic engine management system to control ignition timing, fuel injection and boost pressure. The new race car proved to be much more fuel efficient that it's predecessor, stopping only 21 times in 24 hours for fuel. The 924 GTP managed seventh position overall behind the race winning 936 in 1981 before being retired and stored in the Porsche museum. In 1982, Porsche debuted the production road legal version of the race car, dubbed the 944, the car utilised many technologies that its race bred sibling had utilised, including the balance shafts and the engine management system but power was toned down for safety purposes.^[2]

The new all-alloy 2,479 cc (2.5 L; 151.3 cu in) inline-four engine, with a bore of 100 mm (3.94 in) and stroke of 78.9 mm (3.11 in), was in essence, half of the 928's 5.0 L V8 engine, although very few parts were actually interchangeable. Not typical in luxury sports cars, the four-cylinder engine was chosen for fuel efficiency and size, because it had to be fitted from below on the Neckarsulm production line. To overcome roughness caused by the unbalanced secondary forces that are typical of inline four-cylinder engines, Porsche included two counter-rotating balance shafts running at twice the engine speed. Invented in 1904 by British engineer Frederick Lanchester, and further developed and patented in 1975 by Mitsubishi Motors, balance shafts carry eccentric weights which produce inertial forces that balance out the unbalanced secondary forces, making a four-cylinder engine feel as smooth as a six-cylinder engine. Porsche spent some time trying to develop their own system, but when they realised that they could not improve on the system developed by Mitsubishi, they chose to pay the licensing fees rather than come up with a variation just different enough to circumvent the patent.^[3] The licensing fees was about US$7-8 per car, which translated to about US$100 (equivalent to $254 in 2017) for the consumer to pay.^[3] The engine was factory-rated at 150 hp (112 kW; 152 PS) in its U.S. configuration. Revised bodywork with wider wheel arches, similar to that of the 924 Carrera GT, a fresh interior and upgrades to the braking and suspension systems rounded out the major changes.

Models

Year	Model	Power	Engine
1982–1987	944	165 PS (121 kW; 163 hp) US 1982–1985: 143 hp (107 kW) US 1985–1987: 147 hp (110 kW)	2.5 L M44/40 I4
1988	944	160 PS (118 kW; 158 hp)
1987–1989	944 S	190 PS (140 kW; 187 hp)
1989	944	165 PS (121 kW; 163 hp)	2.7 L M44/12 I4
1989–1991	944 S2	211 PS (155 kW; 208 hp)	3.0 L M44/41 I4
1985–1988	944 Turbo (951)	220 PS (162 kW; 217 hp)	2.5 L M44/51 turbocharged I4
1988	944 Turbo S (951)	250 PS (184 kW; 247 hp)	2.5 L M44/52 turbocharged I4
1989–1991	944 Turbo (951)	250 PS (184 kW; 247 hp)	2.5 L M44/52 turbocharged I4

944

Porsche 944

Porsche introduced the 944 for MY 1982. It was slightly faster (despite having a poorer drag co-efficient), was better equipped and more refined than the 924; it had better handling and stopping power, and was more comfortable to drive. The factory-claimed a 0–97 km/h (60 mph) acceleration time of less than 9 seconds (8.3 seconds according to "Porsche the Ultimate Guide" By Scott Faragher). The factory-claimed top speed of 210 km/h (130 mph) was also pessimistic, Autocar having verified a top speed of 254 km/h (157.9 mph).^[4] The car had nearly even front to rear weight distribution (50.7% front/49.3% rear) courtesy of the rear transaxle balancing out the engine in the front.^[5] North American-market cars had bigger bumpers and the front bumper had a larger rubber portion, replacing the auxiliary lights as required by the North American laws.^[3]

Porsche 944 (USA), showing the different front bumper

In mid-1985, the 944 underwent its first significant changes, these included: new dash and door panels, embedded radio antenna, upgraded alternator (from 90 amp to 115 amp), increased oil sump capacity, new front and rear cast alloy control arms and semi-trailing arms, larger fuel tank, optional heated and powered seats, Porsche HiFi sound system, and revisions in the mounting of the transaxle to reduce noise and vibration. The front windshield was now a flush-mounted unit. The "cookie cutter" style wheels used in the early 944s were upgraded to new "phone dial" style wheels (Fuchs wheels remained an option). 1985 model year cars incorporating these changes are sometimes referred to as "1985B", "85.5" or "1985½" cars.

For the 1987 model year, the 944 Motronic DME was updated, and newly incorporated elements included anti-lock braking system and airbags. Because of the ABS, the wheel offset was changed to 52 mm (2.047 in) and Fuchs wheels were no longer available as an option.

1989 Porsche 944 2.7 (USA)

In early 1989 before the release of the 944S2, Porsche upgraded the 944's engine from the 2.5 L four cylinder engine to a 2.7 L engine having a bore of 104 mm (4.1 in) and stroke of 78.9 mm (3.1 in), with a rated power output of 164 PS (121 kW) (versus 160 PS (118 kW) for the 1988 2.5 L version) and a significant increase in torque. In addition to the increase in displacement, the new engine featured a siamesed-cylinder block design and a different cylinder head which incorporated larger valves.^[6]

Callaway 944

In 1983, American tuning company Callaway Cars began offering a turbocharged package for the US-Spec 944 in collaboration with Porsche. The standard 2.5 L Inline-4 engine was not suitable for forced induction because of the higher compression ratio of 9.5:1 which made the engine prone to failure when subject to forced induction along with the complex Bosch Motronic engine management system. Callaway engineers overcame this problem by increasing the volume of the engine's combustion chambers by milling away metal from both piston heads and chamber walls and by tweaking the Motronic system so it would ensure optimum fuel injection to the turbocharged engine along with installing their own Microfueler unit. This step was highly effective, but required disassembly of the entire engine, owing to the high cost of the package. The resulting engine's compression ratio was of 8.0:1 which less than the standard engine but ensured linear power delivery. In order to ensure that there were no serious engine breakdowns, Callaway installed an ubiquous internal waste gate recommending the use of 91-octane fuel in order for increased engine reliability. In addition to that, an IHI RHB6 turbocharger was installed on the right hand side of the engine along with a new free flow exhaust system incorporating a larger exhaust pipe for optimum performance. The small turbocharger eliminated turbo-lag thus ensuring linear levels of boost. The turbocharger produced 10 psi of boost, however a boost adjuster knob located on the dashboard was optional. With these modifications, the engine generated a power output of 284 hp (212 kW) at 6,000 rpm and 312 N⋅m (230 lb⋅ft) at 4,000 rpm as opposed of the standard car's 143 hp (107 kW) at 5,500 rpm. Performance increased over the standard car as well, with a 0–60 mph (0–97 km/h) acceleration time of 5.9 seconds and a top speed of 165 mph (266 km/h). Callaway quoted that the acceleration times would even be lower if the rev limiter was removed. Only 20 cars were produced making it one of the rarest Porsche 944s produced.^[7]

944 Turbo (951/952)

Porsche 944 Turbo

The M44/51 turbocharged Inline-4 engine

For the 1986 model year, Porsche introduced the 944 Turbo, known internally as the 951. The Turbo had a turbocharged and intercooled version of the standard 944's engine that generated 220 PS (162 kW) (217 hp (162 kW) in the US) at 6,000 rpm. In 1987, Car and Driver tested the 944 Turbo and achieved a 0–97 km/h (0–60 mph) time of 5.9 seconds. The Turbo was the first Porsche production car utilising a ceramic port liner to retain exhaust gas temperature along with new forged pistons and was also the first vehicle to produce identical power output with or without a catalytic converter. The Turbo also featured several other changes, such as improved aerodynamics, notably an integrated front bumper. This featured the widest turn signals (indicators) fitted to any production car, a strengthened gearbox with a different final drive ratio, standard external oil coolers for both the engine and transmission, standard 16 inch wheels (optional forged Fuchs wheels), and a slightly stiffer suspension (progressive springs) to handle the extra weight. The Turbo's front and rear brakes were borrowed from the Porsche 911, with Brembo 4-piston fixed calipers and 12-inch discs. ABS also came standard. Engine component revisions, more than thirty in all, were made to the 951 to compensate for increased internal loads and heat.

1987 Porsche 944 Turbo (US Model)

Changes occurred for the 1987 model year. Interior wise, the North American variant of the 1987 944 Turbo became the first production car in the world to be equipped with driver and passenger side air bags as standard equipment. A low oil level light was added to the dash as well as a 180 mph (290 km/h) speedometer as opposed to the 170 mph (270 km/h) speedometer on the 1986 model year cars. Also included was the deletion of the transmission oil cooler, and a change in suspension control arms to reduce the car's scrub radius. The engine remained the same M44/51 inline-4 as in the 1986 model.

In 1988, Porsche introduced the 944 Turbo S (internal code name 952) with a more powerful engine (designation number M44/52) rated at a maximum power output of 250 PS (184 kW) at 6,000 rpm and 350 N⋅m (258 lb⋅ft) of torque at 4,000 rpm (the engine in the standard 944 Turbo generated 223 PS (164 kW) and 243 lb⋅ft (329 N⋅m)). This higher output was achieved by using a larger KKK K26-8 turbocharger housing and revised engine mapping which allowed maintaining maximum boost until 5,800 rpm, compared to the standard 944 Turbo, the boost would decrease from 1.75 bar (25.4 psi) at 3,000 rpm to 1.52 bar (22.0 psi) at 5,800 rpm. In June 1988, Car and Driver tested the 944 Turbo S (with the advantage of shorter final drive gear) and achieved a 0–97 km/h (0–60 mph) acceleration time of 5.5 seconds and a quarter-mile time of 13.9 seconds at 163 km/h (101 mph). Top speed was factory rated at 261 km/h (162 mph).

The 944 Turbo S' suspension had the "M030" option consisting of Koni adjustable shocks at the front and rear, with ride height adjusting threaded collars on the front struts, progressive rate springs, larger hollow rear anti-roll/torsion bars, harder durometer suspension bushings, larger 26.8 mm (1.055 in) hollow anti-roll/torsion bars at the front, and chassis stiffening brackets in the front frame rails. The air conditioning dryer lines were routed so as to clear the front frame brace on the driver's side. The 944 Turbo S wheels, known as the Club Sport design, were 16-inch Fuchs forged and flat-dished, similar to the Design 90 wheel. Wheel widths were 7 inches (178 mm) at the front, and 9 inches (229 mm) at the rear with a 52 mm (2.047 in) offset; sizes of the Z-rated tires were 225/50 in the front and 245/45 in the rear. The front and rear fender edges were rolled to accommodate the larger wheels. The manual transmission (case code designation: AOR) featured a higher friction clutch disc setup, an external cooler, and a limited-slip differential with a 40% lockup setting. The Turbo S' front brakes were borrowed from the Porsche 928 S4, with larger Brembo GT 4-piston fixed calipers and 12-inch discs; rear Brembo brakes remained the same as a standard Turbo. ABS also came standard.

The 944 Turbo S' interior featured power seats for both driver and passenger, where the majority of the factory-built Turbo S models sported a "Burgundy plaid" (Silver Rose edition) but other interior/exterior colors were available. A 10-speaker sound system and equalizer + amp was a common option with the Turbo S and S/SE prototypes. Only the earlier 1986, 253 PS (186 kW) prototypes featured a "special wishes custom interior" options package.

In 1989 and later production years, the 'S' designation was dropped from the 944 Turbo S, and all of the turbocharged iterations of the 944 featured the Turbo S enhancements as standard, however the "M030" suspension and the Club Sport wheels were not part of that standard.^[8] The 944 Turbo S was the fastest production four cylinder car of its time.^[9]

944 S

1987–1988 Porsche 944S, with the 16-valve DOHC engine

For the 1987 model year, the 944 S (the S being the abbreviation of Super) was introduced. The 944 S featured a high performance naturally aspirated, dual-overhead-cam 16-valve 190 PS (140 kW; 187 hp) version of the 2.5 L engine (M44/40) featuring a self-adjusting timing belt tensioner. This marked the first use of four-valve-per-cylinder heads and DOHC in the 944 series, derived from the 928 S4 featuring a redesigned camshaft drive, a magnesium intake tract/passages, magnesium valve cover, larger capacity oil sump, and revised exhaust system. The alternator capacity was 115 amps. The wheel bearings were also strengthened and the brake servo action was made more powerful. Floating 944 calipers were standard, but the rear wheel brake circuit pressure regulator from the 944 turbo was used. Small '16 Ventiler' script badges were added on the sides in front of the body protection mouldings. Performance was quoted as 0–100 km/h (0–62 mph) achieved in 6.5 seconds (Best) and a 232 km/h (144 mph) top speed due to a 2,857 lb (1,295.9 kg) curb weight. It also featured an improved programmed Bosch Digital Motronic 2 Computer/DME with dual knock sensors for improved fuel performance for the higher 10.9:1 compression ratio cylinder head. Like the 944 Turbo, the 944 S received progressive springs for greater handling, Larger front and rear anti-roll bars, revised transmission and gearing to better suit the 2.5 L DOHC engine's higher 6,800 rpm rev limit. Dual safety air bags, limited-slip differential, and ABS braking system were optional on the 944 S.

A Club Sport touring package (M637) was available as was the lightweight 16-inch CS/Sport Fuchs 16x7 and 16x9 forged alloy wheels. This version was raced in Canada, Europe and in the IMSA Firehawk Cup Series held in the U.S. Production was only during 1987 and 1988. It was superseded in 1989 by the 'S2' version. The 1987 944 S' power-to-weight ratio was such that it was able to accelerate from 0 to 100 km/h in 6.5 seconds thus matching the acceleration of its newer larger displacement 3.0 L 944 S2 sibling.

944 S2

1989-1991 944 S2 coupe (Australia)

In 1989 the 944 S2 was introduced, powered by a 211 PS (155 kW; 208 hp) normally aspirated, dual-overhead-cam 16-valve 3.0 L version of the 944 S' engine. With a bore of 104 mm (4.1 in) and a stroke of 88 mm (3.5 in), it was the largest production 4-cylinder engine of its time.^[10] The 944 S2 also received a revised transmission and gearing to better suit the 3.0 L M44/41 powerplant. The 944 S2 had the same rounded nose and a rear valance found on the Turbo model. Quoted performance figures included a 0-97 km/h acceleration time of 6.0 seconds (0–100 km/h being achieved in 6.8 seconds) and a top speed of 240 km/h (150 mph) for the cars with a manual transmission. A Club Sport touring package (M637) was also available. Dual air bags (left hand drive models), limited-slip differential and ABS were optional. Series 90 16-inch cast alloy wheels were standard equipment.

1990 Porsche 944 S2 cabriolet

In 1989, Porsche introduced the 944 S2 Cabriolet, the first 944 to feature a convertible body style. The 944 S2's body was manufactured by ASC (American Sunroof Company) in Weinsberg, Germany. The first year of production included 16 944 S2 Cabriolet manufactured for the U.S. market. For the 1990 model year, Porsche produced 3,938 cars for all markets including right-hand drive units for the United Kingdom, Australia and South Africa.

Porsche 944 S2 race version

The 944 S2 competed in the British championship that was called the Porsche Motorsport Championship. Production was during 1989, 1990, and 1991. The 944 S2's power-to-weight ratio was such that it was able to accelerate from 0 to 60 mph in 6.5 seconds.

944 Turbo Cabriolet

Porsche 944 Turbo Cabriolet

In February 1991, Porsche unvieled the 944 Turbo Cabriolet, which combined the Turbo S' 253 PS (186 kW) engine with the cabriolet body style also built by ASC. Porsche initially announced that 600 cars would be made; ultimately 625 were built, 100 of which were right-hand drive for the United Kingdom, Japanese, Australian, and South African markets. None were imported to the U.S. and The Americas.^[11]

End of the line

In early 1990, Porsche engineers began working on what they had intended to be the third evolution of the 944, the S3. As they progressed with the development process, they realised that so many parts were being changed that they had produced an almost entirely new vehicle. Porsche consequently shifted development from the 944 S/S2 to the car that would replace the 944 entirely, the 968. The 944's final year of production was 1991 with over 4,000 cars built and sold. In 1992, the 968 debuted and was sold alongside the 928 through 1995, when both water-cooled front engine models were discontinued. In February 1992, a verbal agreement was given to Porsche UK from Stuttgart for the production of a prototype “Sports Equipment” 944 S2 Model with following approval to construct 15 vehicles for the UK market from the last 944 S2 coupés produced. A unique 30mm lower fully adjustable Koni Suspension with springs from the Turbo was used in combination with upgraded 31mm front stabiliser bar & adjustable rear bar. Engine output was increased to 225 PS (165 kW) with re-map to improve torque above 4,250rpm, as well as a unique sports exhaust system. Cosmetically the “SE” was fitted with Porsche colour matched “Porsche Sport” steering wheel, Bi-plane rear spoiler, SE side decals and rear badging. The modifications resulted in improved acceleration in higher rev range, flatter cornering, more precise steering, improved responsiveness, confidence inspiring handling leading to an overall sharper response. The 944 S2 SE prototypes are regarded as the inspiration and in part development for the later 968 Club Sport.

Production

A grand total 163,192 cars in the 944 family were produced between 1982 and 1991. This made it the most successful sports car in Porsche's history until the introduction of the Boxster/Cayman and 997 Carrera.

944

A total of 113,070 944s were made between 1982 and 1989, with 56,921 being exported to the United States. A project joint venture with Porsche and Callaway produced 20 specially built turbo 944's for the U.S. in 1983.^[12]

Model Year	Production	World Markets	US	Notes
1982	3,921	3,921
1983	14,633*	9,127	5,490	20 Callaway 944 Turbo cars
1984	26,539	9,921	16,618
1985	23,720	17,553	6,167
1986	17,010	6,109	10,901
1987	10,689	2,343	8,346
1988	5,965	2,226	3,731	8 exported to Australia
1989	10,593	4,941	5,652	2.7 L Engine
Grand Total	113,070	56,141	56,921