Rake angle
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Rake angle is a parameter used in various cutting and machining processes, describing the angle of the cutting face relative to the work. There are three types of rake angles: positive, negative, and neutral.
POSITIVE RAKE:-A tool has a positive rake when the face of the cutting tool slopes away from the cutting edge at inner side.
NEGATIVE RAKE:- A tool has a negative rake angle when the face of the cutting tool slopes away from the cutting edge at outer side.
Generally, positive rake angles:
- Make the tool more sharp and pointed. This reduces the strength of the tool, as the small included angle in the tip may cause it to chip away.
- Reduce cutting forces and power requirements.
- Helps in the formation of continuous chips in ductile materials.
- Can help avoid the formation of a built-up edge.
Negative rake angles, by contrast:
- Make the tool more blunt, increasing the strength of the cutting edge.
- Increase the cutting forces.
- Can increase friction, resulting in higher temperatures.
- Can improve surface finish.
A zero rake angle is the easiest to manufacture, but has a larger crater wear when compared to positive rake angle as the chip slides over the rake face.[1]
Recommended rake angles can vary depending on the material being cut, tool material, depth of cut, cutting speed, machine, and setup. This table summarizes recommended rake angles for single-point turning on a lathe; rake angles for drilling, milling, or sawing are often different.
Material being cut | Rake [2] | Rake [3] | Rake [4] |
---|---|---|---|
Aluminum | 12°-25° | 40° | 35° |
Brass | 3°-14° | 8° | 0° |
Bronze | 5°-14° | 0° | |
Cast Iron, Gray | 0°-6° | 0° | 5° |
Copper | 18°-25° | 16° | |
PVC | 20°-25° | ||
Stainless Steel | 8°-10° | 8° | 8° |
Steel, Mild | 12°-14° | 20° | 8°-15° |
Titanium | 0°-4° |