Abradable powder coatings

Abradable Powder Coatings (APC), also known as Additive/Abradable Powder Coatings (AAPCs), are a class of abradable materials that are applied using standard powder coating technology. They are used for clearance control, sealing and lubrication over a wide range of temperatures in oiled and dry devices. Application of the coatings is inexpensive and environmentally friendly.[1]

Illustrates the break-in process of Abradable Powder Coatings in oil

Abradable coatings are made up of materials that will abrade, or wear off, when they rub against a mating surface. The coating acts as a sacrificial layer when it comes in contact with another surface so that the base material underneath is protected and remains unharmed.[2]

Abradable Powder Coatings safely reduce operating clearances and friction to improve the efficiency of compressors, pumps, engines, blowers, etc. A Tier 1 automotive supplier reports increased volumetric efficiencies and enhanced sealing on supercharger rotor sets through the use of a patented abradable powder coating.[3] [4] [5] [6]

Abradable Powder Coating provides engine benefits such as higher efficiency, reduced noise and greater durability when applied on pistons. The coating can be applied thick so that during the initial operation the coated component wears in until its ideal geometry is reached under temperature and load. Normally there is no change to the base metal component dimensions and the parts require no post-machining before assembly.[7] Such coatings can dramatically improve efficiency in oil pumps if, for example, less expensive components such as cast pump housings are used with reasonably loose tolerances. An abradable coating can be a highly cost-effective method of improving the tolerances and efficiency of the impeller-housing combination without resorting to much more costly machining of the original components. As an incidental benefit, if an abradable coating has allowed an efficiency increase in a pump, it may be possible to downsize the pump to be used while still delivering the necessary flow/pressure and so save weight or packaging space.[8]

References

  1. ↑ "Introduction to abradable powder coatings", engine technology international, Retrieved on 7 October 2015.
  2. ↑ "Abradable Coating", Corrosionpedia, Retrieved on 7 October 2015.
  3. ↑ Parks, Jim "Building on A Tradition of Excellence, Eaton Superchargers Surge Ahead In Power And Performance", 13 February 2007. Retrieved on 7 October 2015.
  4. ↑ Morey, Bruce "Improving The Atmosphere", Manufacturing Engineering, 13 November 2013. Retrieved on 7 October 2015.
  5. ↑ Sawyer, Christopher A. "GM'S LS9 V8: Life Under Pressure ", Automotive Design and Production, 1 October 2008. Retrieved on 7 October 2015.
  6. ↑ "One Blown Bat Outa Hell" Archived 2016-03-06 at the Wayback Machine., Tom Henry Racing, Retrieved on 7 October 2015.
  7. ↑ Suman, A.; Shamis, D. "Clearance Control Coatings - Low Cost, Abradable, Lubricious", SAE International, 28 September 2010. Retrieved on 7 October 2015.
  8. ↑ Cooper, Dr. Dave "Focus: COATINGS – Film Stars", race engine TECHNOLOGY, September/October 2016. Retrieved on 17 October 2016.
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